Garment Manufacturing · Lima, Peru
Garment manufacturing for export
Your design, made to export standard.
We develop and produce garments in Peruvian Pima cotton and noble fibers for brands in more than 10 countries across the United States, Europe and Latin America. We handle the full process —fabric, cutting, sewing, finishing, labeling and packing— under each client’s own brand.
Why Ensucotton
Quality that holds up to an audit,
lead times your calendar can rely on
We manufacture for brands that export to demanding markets. That shapes how we work: Peruvian noble fibers, in-house quality control on every run, and response times that let you plan a season without surprises.
Quality
Peruvian Pima cotton and noble fibers, knitted for each program. In-house quality control at sampling and in production, to the standards buyers in the United States and Europe require.
Speed
Quotes in 2 to 3 business days and samples in 12 to 20 business days. We close revisions in 1 or 2 rounds, where a traditional manufacturer usually needs 3 or more to reach the same result.
Export
More than 10 countries served across the United States, Europe and Latin America. We know the documentation, labeling and requirements of each destination.
What we do
Five services,
one route for every case
Every inquiry maps to a service code. That makes the quote traceable: you know exactly which stage you are contracting and what we need from you to start.
Custom manufacturing
(Full Pack)
Complete production to your design: fabric sourcing, cutting, sewing, finishing, labeling and packing.
- When it applies
- Brands with their own collection looking for an end-to-end manufacturer.
- What we need
- Tech pack, quantities by size and color, delivery date.
Manufacturing with in-stock fabrics and colors
Your same design, produced on knits and fabric colors we already hold. With no dyeing for the program, lead times shorten and minimums drop.
- When it applies
- Short lead times, lower volumes or replenishment, when the palette can adjust to what is available.
- What we need
- Your design or tech pack, quantities, and the color chosen from current stock.
- Limitation
- The color card is limited to stock on hand: no custom dyeing and no exact Pantone match.
Product development
We turn your idea into a defined product: guidance on fabrics, construction and fit, plus the tech pack itself.
- When it applies
- New brands, or clients who arrive with an idea or a sketch.
- What we need
- Concept, visual references and target market.
Sample from a tech pack
Prototype sewn to your tech pack, for approval before production.
- When it applies
- Design already defined and documented.
- What we need
- Complete tech pack: measurements, fabric, weight, trims and construction details.
Sample from a physical garment
Replica or adaptation based on a physical reference garment you send us.
- When it applies
- No tech pack, but a garment you want to replicate or improve.
- What we need
- The physical garment and the changes you want: fabric, color, adjustments.
Your quote carries the route code
Every proposal states the assigned sequence —for example DP → M-FT → FM-FP— so you know what is being developed, in what order, and what is still pending approval.
Where to start
Your starting point defines the route
Not every client arrives at the same stage. These are the four possible entry points and the sequence we assign to each.
You already have a tech packComplete, with measurements, fabric and trims
You have a reference garmentNo tech pack, but a physical sample to replicate
You have an idea or a sketchConcept and references, no technical documentation
You need a short lead time or low volumeReplenishment, a capsule, or a first market test, with color adjusted to available stock
Steps marked in amber are approval gates: production does not start until you approve the sample.
What we manufacture
Categories we produce
under each client’s brand
Ensucotton does not sell at retail. We manufacture private label for brands that already have —or are building— their own sales channel.
Adult garments
- Sweatshirts and hoodies
- Joggers and shorts
- Leggings
- Dresses and rompers
From 120 pieces
T-shirts and tops
- Adult t-shirts
- Long-sleeve tees
- Tank tops
- Polos
From 200 pieces
Sleepwear and robes
- Women’s and men’s pajamas
- Sleepwear sets
- Robes and kimonos
From 120 pieces
Homewear and loungewear
- Loungewear sets
- At-home pieces
- Fabric accessories
From 120 pieces
Baby and kids
- Baby bodysuits and gowns
- Sleep sacks
- Baby and kids clothing
- Hats and mittens
From 200 pieces
Underwear and lingerie
- Women’s and men’s underwear
- Bras and bralettes
- Socks
From 200 pairs · 500 pieces
Hotel and bed line
- Bathrobes
- Towels
MOQ on request
Don’t see your category?
We produce knits and wovens in Pima cotton and noble fibers. If your product is built on those bases, we can evaluate it.
Production minimums
MOQ by category
Quantities per style and color. The minimum depends on the garment’s construction and on whether the fabric is dyed for your program or taken from available stock.
Your design with fabric dyed for your program: custom color, no color-card restriction.
Your same design on knits and colors already available. Lower minimums and shorter lead times, with the palette limited to current stock.
| Category | Custom | In stock |
|---|---|---|
| Sleepwear and homewear | ||
| Women’s / men’s pajamas | 200 | 120 |
| Sleepwear sets | 200 | 120 |
| Loungewear | 200 | 120 |
| Robes | 200 | 120 |
| Heavy knits | ||
| Sweatshirts | 200 | 120 |
| Hoodies | 200 | 120 |
| Joggers | 250 | 120 |
| Shorts | 250 | 150 |
| Light knits, tops and dresses | ||
| Leggings | 300 | 200 |
| Adult t-shirts | 300 | 200 |
| Tank tops | 300 | 200 |
| Long-sleeve tees | 300 | 200 |
| Polos | 300 | 200 |
| Dresses | 300 | 200 |
| Rompers | 300 | 200 |
| Baby and kids | ||
| Baby clothing | 300 | 200 |
| Kids clothing | 300 | 200 |
| Baby bodysuits | 300 | 200 |
| Baby sleep sacks | 300 | 200 |
| Baby gowns | 300 | 200 |
| Baby hats and mittens | 500 | 300 |
| Underwear | ||
| Women’s underwear | 1,000 | 500 |
| Men’s underwear | 1,000 | 500 |
| Bras and bralettes | 1,000 | 500 |
| Socks and accessories | ||
| Socks (pairs) | 500 | 200 |
| Fabric accessories | 500 | 200 |
Minimums apply per style and color. For programs spanning several categories we can assess the minimum as a whole — write to us with the details of your collection.
Materials
Noble fibers,
calculated waste
We knit the fabric from scratch for each program, which lets us produce only what is needed. Consumption software calculates the exact amount of raw material and cuts down on waste. We work with local fabric suppliers and with trim suppliers that hold quality certifications.
Process
Six stages,
one point of contact
The sequence is the same for every program. What changes is where you enter, according to the route assigned.
Project planning
Send us your tech pack or an image of the design. We verify materials and fit details, then give you the sample cost, MOQ and estimated production price.
Material sourcing
We calculate exact consumption and knit the fabric for your program. We produce only what is needed, with local fabric suppliers and certified trim suppliers.
Pattern making
Our pattern makers build the block for each style. The pattern is the garment’s blueprint: it defines fit, consumption and repeatability in production.
Sample
Approval gateWe hand-cut and sew the sample with precise detail, to test fit and function before bulk production. Nothing moves forward without your approval.
Revisions
You try the sample and we define the adjustments. With the team’s experience, we close revisions in 1 or 2 rounds, where a traditional manufacturer usually needs 5 or more to reach the same result.
Production
Once the sample is approved, we start pre-production. Your purchase order kicks off the first run, with quality control and traceability handled by Ensucotton.
Let’s talk
Tell us what you need to manufacture and we’ll tell you where to start
If you already have a tech pack, attach it and we’ll come back with a quote in 2 to 3 business days. If you don’t have one yet, tell us what garment you want to produce, in what quantity and by when — we’ll propose the route, physical sample or product development, that fits your case.
